encoder design

At the beginning of the work, we at the Product Design Studio will perform a session of sketches on paper. We dream of a product that does not yet exist. Drawing on paper is still the only way to begin the process. You can see that additional text sketches describe important parts that make up a product, ideas for development and also engineering. we consider all the engineering parameters and physical challenges when sketching.

After we know very well what the product configuration will be, we design it via CAD software. We offer a number of innovative design options that reflect the nature of the product and the company's vision. We make every effort to provide the customer with the most innovative design. The client selects the design according to his or her own considerations, and we then, approach a detailed design stage that includes more accurate details in preparation for the stage in which we develop the product design prior to production.

This encoder is a standard 19-inch Rackmount product designed to operate in synchronization with a security system and other encoders.Rakamount product design should take into account many parameters. To learn how to harness the product to 19 inch Rackmount and how to dissipate the accumulated heat in such a product was a very challanging but furfilling task.

The lower and upper panels are designed to be made of aluminum extrusion. We design a mold, a two-dimensional profile which is actually the cross section. The aluminum is grooved by slots in some parts which significantly increases the the self-cooling and heat dissipation capacity of the product. Heat dissipation is critical in products which must contain maximum sealing and has no parforation for air cooling.

The front and rear panels of the product are designed to be extremely riggid. The demand for the ability of the product to withstand the most difficult environmental conditions so that it will not bend by the heat and will not age quickly, and also, to preserve the 3D design, has led us in the studio to design the front panel and back to be manufactured as aluminum injections. The front and back panel also has slots that help to dissipate the heat in the product.

Full product design, including design of all parts in the product, including PCB design together with the DVTEL team to suit design needs. We update the selected design while planning the assembly of the product in the factory. Screws, screw accessors, PCB harnesses, panel connectors, feet and connections to a 19-inch rack. Quntz Product Designers - Your experts in product design and mechanical development under one roof!

Product simulations on the computer are an excellent tool so that we can understand the overall picture in the product we developed before production. We change quite a few basic things and replace the location of the electronic components according to aesthetic considerations. After all, the product, must project the company's values so that it can compete in the product market and stand out from competitors.

As a company that develops complete products under one roof, in the end of the day, we would have to define all production settings. We must be proficient in the code language of production in order to prevent production errors. We are familiar with all the names of the colors and know exactly how the texture work will be done so that we will receive a product that contains all the values we wanted during the development. the picture in front of you, is a screenshot taken from the Communications between us and the manufacturer regarding the paint job.

CMF - color, finish, material, a code name for a whole world of design options for the communication with the manufacturer. In this picture, simulations of the same product appear in different color schemes, each reflecting the values of the company. The client will eventually choose one, with which we will continue to manufacture the prototype. The choice of color, materials and textures plays a crucial role in making of a succesful product.

Some of the key requirements in developing this innovative product was its ability to stack up on each other. This ensures a place in a particularly crowded rack. Design the product so that it can stack up without any risk of slipping. Some of the conditions in which the product can be stacked are the bottom curvature, which prevents overheating while stacking and enables airflow between one product and another, which is placed above it. Quntz product designers, experts in providing solutions including a completeTURNKEY solution in product development.

Clear production drawings ensure clear communication between client and manufacturer. As developers and designers, we will ensure the clearest drawings to save time. Every part of the product has a catalog name and everything is conducted in the form of codes, every aspect of the development will be listed in the drawings document that we send to the manufacturer, where to paint, where to leave "dry" where to drill and where to polish.

Quntz product designers specializes in the development of advanced products and technologies. Starts from the sketch stage to the later stages of manufacturing and production support. We have summarized for you the details of developing this communicational product. We dealt with many aspects of design, materials and finishing. In the image before us, a3D simulation of the product before the production stage. The simulation is photorealistic and therefore we have the ability to make final critical decisions before the files reach to China for mass production.